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1500m² Cleanroom for international manufacturer of high-tech components
Case study:
The 1500m² PanelBloc cleanroom
This 1500m², ISO Class 8 PanelBloc cleanroom was installed at the premises of an international manufacturer of high-tech components. In addition to the primary area spanning nearly 1000m², the facility features various dedicated zones specifically tailored to operational workflows. The complete scope of assembly, cleaning, testing, and packaging for high-tech components will be conducted within this cleanroom.
Given the scale, layout requirements, and target specifications, all while demanding maximum operational performance, the facility was engineered around the patented PanelBloc® cleanroom system. The PanelBloc panels feature a specialized coating designed for swift and optimal decontamination, with all walls and ceilings constructed fully flush.
In its current configuration, the cleanroom accommodates up to 70 cleanroom operators working concurrently across multiple workstations. To maintain required air exchange rates during full occupancy while preserving ISO Class 8 compliance and optimal airflow velocities, 67 swirl diffusers were integrated alongside a high-capacity Air Handling Unit (AHU) equipped with advanced HEPA filtration.
Superior acoustic insulation performance
A key requirement for the facility was incorporating two specialized testing suites with high acoustic insulation performance. Within these testing suites, components undergo extensive high-intensity vibration testing, generating peak noise levels reaching up to 90 dB (decibels).
Extra-thick sound-insulating wall panels and specialized high-speed roll-up doors deliver an acoustic attenuation of 20 to 30 dB. This ensures noise levels in adjacent operational areas remain strictly within regulatory limits.
Optimal working environment for personnel
Prioritizing the well-being of personnel, our client specified a high-capacity HVAC system for precision heating and cooling. The system maintains a constant temperature setpoint of 21°C (+/- 1°C) and relative humidity levels at 50% (+/- 10%).
Sufficient and comfortable lighting was another critical design priority. To ensure uniform illumination, 188 LED panels were integrated flush into the ceiling system in accordance with a tailored lighting plan.
Custom cleanroom layout
Operational workflows were directly integrated into the facility's layout design. Collaborating closely with the client, meticulous attention was given to positioning workstations, goods transfer areas, and auxiliary rooms. This optimized workflow efficiency and eliminated unnecessary personnel movement across the facility. An internal ceiling height of 4.5 m creates an expansive environment while allowing large-scale tooling and equipment to easily enter the cleanroom.
All doors feature self-closing interlocking systems. For enhanced safety compliance, the cleanroom is integrated with emergency systems, including smoke detectors, emergency lighting, and dedicated panic doors operable exclusively from within.
Direct benefits for the user:
- Full turnkey solution – design, hardware, installation, furniture, and consumables: a single point of contact.
- Maximum cleanliness performance thanks to fully flush walls, floor, and ceiling.
- Premium aesthetic appearance for client and supplier presentations.
- Lowest energy consumption and operational costs in the market.
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